Consumer Electronics Consulting

We find why your
product fails.
Others guess.

Aremac Labs is India's specialist consulting firm for failure analysis, reliability engineering, and root-cause investigation across consumer electronics.

ISO-Aligned
Failure Analysis
Methodology
200+
Investigations Completed
8+
Years of Specialist Experience
PCBA Analysis Battery Failure Investigation Display Technology Integrated Circuits Reliability Testing Thermal Analysis Mechanical Failure ESD & EMI Field Return Analysis PCBA Analysis Battery Failure Investigation Display Technology Integrated Circuits Reliability Testing Thermal Analysis Mechanical Failure ESD & EMI Field Return Analysis

Deep expertise.
Every component.

We investigate failures at every level of the electronics stack — from the silicon up to the full system — and deliver actionable findings, not just data.

PCBA · SEM · X-RAY · CROSS-SECTION
01
PCBA Failure Analysis

From solder joint fatigue to delamination and contamination — we diagnose board-level failures with precision microscopy and cross-sectioning.

SEM/EDX X-Ray Cross-section Solder Analysis
58% LI-ION · ELECTROCHEMICAL · THERMAL
02
Battery & Power Systems

Lithium-ion failures, thermal runaway root-causes, swelling, cycle-life degradation — investigated with electrochemical and physical analysis.

Thermal Imaging Electrochemical Gas Analysis
OLED · LCD · TOUCH · OPTICAL ANALYSIS
03
Display Technology

LCD, OLED and touch panel defect analysis — dead pixels, delamination, backlighting failures, bond-line issues — traced to root cause.

OLED LCD Touch Panels Optical Analysis
CPU MEM I/O IC DIE · DECAP · ESD · FIB
04
IC & Semiconductor

Integrated circuit failures from EOS/ESD events, latch-up, die cracking, or bond wire failures — decapsulated and traced systematically.

Decapsulation ESD Analysis FIB
Early Useful Life Wear-out HALT · HASS · FMEA · BATHTUB CURVE
05
Reliability Engineering

Proactive reliability testing — HALT, HASS, environmental stress screening — to surface weaknesses before products reach customers.

HALT/HASS FMEA Accelerated Life
Solder Battery Display ESD FIELD RETURNS · CAPA · 8D · PARETO
06
Field Return & Warranty

Systematic field-return analysis programs to identify systemic failure modes, prioritize corrective actions, and reduce warranty liability.

8D Reports CAPA Statistical
Clients & Partners
Exponent
Aequs
DynaPack
Simplo

"Most failures leave a clear signature — if you know where to look and what to ask."

— Founder, Aremac Labs

Aremac Labs was founded by a specialist with over 8 years of deep experience in electronics failure analysis, having worked at a large international consulting firm with engagements across consumer electronics brands in the US and Asia. The practice brings rigorous, evidence-based methodology to every investigation — combining materials science, electrical engineering, and hands-on case experience.

  • Extensive background in failure analysis at international consulting firms, including experience with Fortune 500 consumer electronics companies
  • Published work in materials degradation, thermal failure modes, and reliability physics
  • Hands-on expertise with SEM/EDX, FIB, X-Ray CT, optical microscopy, and electrochemical analysis platforms
Failure Analysis PCBA Li-Ion Batteries SEM/EDX Thermal Analysis Reliability Physics FMEA IC Analysis

How We Work

A rigorous process,
every engagement.

Step 01
Intake & Scoping

We review your failure symptoms, sample history, and field data to define the scope and hypothesis space before any analysis begins.

Step 02
Non-Destructive Analysis

X-ray imaging, optical inspection, and electrical characterization — preserving evidence before any destructive steps are taken.

Step 03
In-Depth Investigation

SEM, EDX, FIB cross-section, or electrochemical analysis — matched to the failure type. Systematic, hypothesis-driven, documented.

Step 04
Report & CAPA

A clear, evidence-backed report identifying root cause and contributing factors, with specific corrective and preventive action recommendations.

Industries Served

Built for the businesses
behind modern electronics.

Smartphones & Wearables
Laptops & Tablets
Electric Vehicles & EV Components
IoT & Smart Home Devices
Medical Electronics
Industrial & Power Electronics
Audio & Entertainment Devices
01
Why failures in humid climates are different

India's climate creates unique failure modes — from accelerated corrosion on PCBA to electrolyte migration in connectors — that standard global test protocols often miss. Our analysis accounts for local use conditions.

02
Early engagement saves significantly more than late investigation

Brands that bring us in at the NPI stage — before mass production — consistently reduce warranty return rates. Field failure analysis is reactive; design-phase reliability review is preventive.

03
Field returns tell a more complete story than lab tests

Actual failure patterns from the field often reveal use-case stresses that no lab test anticipated. A structured field-return analysis program is one of the highest-ROI activities a quality team can run.

Have a product failure you
can't explain?

Tell us about the symptom. We'll tell you what's actually happening.

Start a Conversation →

Get in Touch

Every engagement
starts with a conversation.

Office Aremac Labs LLP
8A3 Ramasamy Layout, Saibaba Colony
Coimbatore 641025, Tamil Nadu, India
Saibaba Colony
Coimbatore, Tamil Nadu